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Potential Benefits To Steam Trap South Africa

Owners/operators will receive a detailed diagram of the effectiveness of their steam systems after conducting an inspection of the steam trap. The steam trap study well done will include a plan to improve the effectiveness of the system, by identifying which steam traps are failing or not operating within their operating limits. Another benefit of a properly carried out steam trap inspection is that, after it has been done the database will be in place to monitor the life span of the steam traps and give insight into when each steam trap should be replaced. Significant reductions in water and energy costs could be realized by replacing failed steam traps. To discover more details about steam trap cape town, you must visit our website.

Another major benefit of having an operating steam plant originates from the mechanical room. Steam traps that have failed to close or leak allow steam to flow through the condensate pipe, which results in high-temperature condensate or steam that reaches the impeller of the condensate pump. If either of these liquids are able to reach the impeller, the fluid will flash upon an increase in pressure , and result in cavitation. Cavitation can cause irreparable damages to the pump, and usually requires a major overhaul. A failed steam trap will raise the temperature of the room. Mechanical equipment is most effective at cooler temperatures. Indirectly the steam plant's low temperature environment improves system performance and reduces operating expenses.

Steam Trap Testing 101

Building owners have conducted steam trap surveys since the beginning century. Therefore, it is not surprising that the methods that our forefathers used are now obsolete. The primary method utilized to determine the efficiency of a steam trap installed was based on the temperature difference between the outlet and inlet sides of a steam trap. Although this method can be employed nowadays, more efficient techniques have been developed and continue to evolve. New methods employ infrared and ultrasound technologies. Utilizing ultrasound technology, technicians can use headphones or speakers with an ultrasound probe and meter to listen to the sounds produced inside the trap. Steam traps produce different sounds during normal operation versus a failure condition. A properly functioning float as well as thermostatic steam trap will make a clicking sound when the float is removed from the outlet port for condensate. Similar to this type of steam trap can produce the sound of a rushing if it has failed when it is in open position or not even a sound when it fails to close. A final indication that the steam trap is failing is a substantial temperature differential (if the trap failed to close) or a minimal temperature difference (if it has failed to close). Temperature differentials across steam traps can be measured through the use of an infrared camera. Infrared cameras generate a heat map of each trap which can then be quickly examined to pin point failed steam traps.

When do steam trap surveys need to be performed?

With the heating season just ahead of us it is now the perfect moment to conduct steam trap surveys conducted on your premises. Finding out if your steam traps are failing and replacement will result in an improved, well working system that will improve the comfort of the occupants and reduce the cost of energy. This is a simple process and inexpensive.